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PP/PE/PPR high-efficiency pipe extruder screw barrel

PRODUCT PARAMETERS

  • Application:Made for PP / PE / PPR pipe extruder
  • Place of Origin:Zhejiang,China
  • Brand Name:JED
  • Material:38CrMoAlA
  • Process:nitriding & bimetallic
  • Nitrided Hardness:HV900-HV1000
  • Nitrided Case Depth:0.45-0.8mm
  • Nitrided Brittleness:Less than Grade 2
  • Surface Roughness:Ra 0.4
  • Screw Straightness:R0.015mm
  • Length diameter ratio:1: (30-42)
  • bimetallic :alloy layer 2-2.5
Description
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Description

The screw of a PE/PPR pipe extruder is the core component of a single-screw extruder, primarily used for melt plasticization and extrusion of plastics such as PE (polyethylene). The following is a summary of relevant technical parameters and features:

1.Screw Structure and Function

  • Three-stage design: Typically divided into a conveying section, a compression section, and a metering section, each occupying one-third of the screw’s effective length. The conveying section preheats and compacts the material, the compression section plasticizes the material (typically with a compression ratio of 3:1), and the metering section steadily transports the melt to the die.
  • Material: Wear-resistant alloy steels such as 38CrMoAl are commonly used to ensure hardness and aging resistance.

2.Technical Parameters

  • Screw Diameter: Common specifications include 65mm (JEDSJ-65) and 75mm (SJ-75/33), meeting different pipe production requirements.

3. Applications and Supporting Equipment

  • Applicable Materials: Designed specifically for PE, PP, and PVC, it can produce water pipes, gas pipes, carbon spiral pipes, and more.
  • Supporting System: Requires a production line with a die, cooling water tank, and haul-off unit. For example, carbon spiral pipe equipment requires a wire threading die and a spiral cooling water tank.

Main technical parameters of high-efficiency screw (1:33)

specificationselectrical machineryspeed(r/min)productionReduction gearbox
Ø45/3345KW0-215110KG173-7
Ø60/3390KW0-188260KG225-8
Ø65/3390KW0-188300KG225-8
Ø75/33132KW0-150400KG280-10
Ø90/33185KW0-120520KG315-12.5
Ø120/33315KW0-108950KG395-14
Ø150/33400KW0-901200KG450-16.4

Main technical parameters of high-efficiency screw (1:383)

JED主要技术参数 Main Technical Parameters (1:38)
管材规格(mm)
Diameter(mm)
挤出机
Extruder
实际最大挤出量(kg/h)
Capacity(kg/h)
Ф20-Ф75Ф60/38320
Ф50-Ф250Ф75/38550
Ф160-Ф450Ф90/38850
Ф315-Ф630Ф120/381200
Ф450-Ф800Ф120/381200
Ф500-Ф1000Ф150/381400
Ф710-Ф1200Ф150/381400
Ф900-Ф1600Ф150/38
Ф75/38
1900
Ф1200-Ф2000Ф150/38
Ф90/38
2200
Ф1600-Ф2500Ф150/38
Ф120/38
2500
Ф2000-Ф3000Ф150/38
Ф120/38
2500

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